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12 May
Risk Management Plan (RMP) Final Amendments

Chemicals are an important part of many aspects of our lives; however, improper handling and management of chemicals can result in catastrophic releases that have severe and lasting impacts—loss of life, injury, property damage, community disruption. USEPA’s Risk Management Plan (RMP) data shows that in the last 10 years, there have been more than 1,517 reportable incidents of accidental chemical releases. Those incidents were responsible for 58 deaths, 17,099 injuries, the evacuation or shelter-in-place of almost 500,000 people, and over $2 billion in property damage.

Charting the Changes to RMP

The USEPA’s RMP Rule (Section 112(r) of the Clean Air Act Amendments) is aimed at reducing the frequency and severity of accidental chemical releases. Changes to the RMP Rule have been in progress since former President Obama issued Executive Order (EO) 1365, Improving Chemical Safety and Security, in August 2013. The focus of the EO is to reduce risks associated with hazardous chemicals to owners and operators, workers, and communities by enhancing the safety and security of chemical facilities. Modernizing policies and regulations—including the RMP Rule—falls under this umbrella.

A July 2014 Request for Information (RFI) sought initial comment on potential revisions to RMP under the EO. This was followed by a Small Business Advocacy Review (SBAR) Panel discussion in November 2015. On March 14, 2016, the USEPA published Proposed Rule: Accidental Release Prevention Requirements: Risk Management Programs Under the Clean Air Act, Section 112(r)(7), outlining proposed amendments to the RMP Rule.

Since the initial action to revise the RMP Rule commenced two and a half years ago, the USEPA has received over 60,000 public comments and has had extensive engagement with nearly 1,800 people.

Final Amendments

The much anticipated final RMP amendments were published in the Federal Register on January 13, 2017. According to the USEPA, these amendments are intended to:

  • Prevent catastrophic accidents by improving accident prevention program requirements
  • Enhance emergency preparedness to ensure coordination between facilities and local communities
  • Improve information access to help the public understand the risks at RMP facilities
  • Improve third-party audits at RMP facilities

The final changes in the RMP Rule are outlined in the table below.

Compliance

Risk Management Plan Final Amendment TableThe effective date for the final RMP amendments is March 14, 2017. Compliance dates are set according to this date, as follows:Risk Management Plan Compliance Timeline

The Future of RMP

The final RMP amendments have the potential to significantly affect the 12,500 facilities in the U.S. that are subject to the RMP program. However, like many environmental rules, RMP faces an uncertain future under the Trump Administration. It is not clear at this point whether the final RMP Rule will actually be implemented as published—or at all.

Among the possible outcomes, environmental law firm Beveridge & Diamond PC cites the following possibilities:

  • Congress may rescind the Rule using the Congressional Review Act.
  • The USEPA might stay the Rule and then unilaterally seek to repeal it through amendment.
  • The Rule might be challenged through a petition for reconsideration to the USEPA or a petition for review by the federal courts.

Kestrel will continue to track the RMP Rule and potential upcoming actions or compliance dates that may affect impacted facilities.

11 May
Kestrel Grows Senior Food Safety Resources

Roberto Bellavia Kestrel ManagementKestrel is pleased to be growing our resources to the food industry with the addition of Senior Consultant Roberto Bellavia.

Roberto comes to Kestrel following a successful career with US Foods, where he provided leadership for quality and food safety programs; managed and developed HACCP, GMP, SSOP, and SOP programs; and planned and implemented GFSI certification for FSSC 22000 at 13 national locations.

At Kestrel, Roberto will be serving as project manager for food safety-related projects and supporting clients in developing and implementing GFSI schemes and supplier approval programs. He will focus on meat, dairy, RTE, bakery, and other related food industry segments.

Roberto holds a number of food qualifications that will enhance Kestrel’s ability to serve the food industry, including GFSI, HACCP, GMP, SSOP, SOP, FSPCA, Lead Auditor certifications. He has nearly 20 years of food quality experience and a Master’s Degree in Animal Production Science from the University of Camerino in Italy.

10 May
FSMA Preventive Controls: Are You Prepared?

Compliance with the Food Safety Modernization Act (FSMA) has presented a new and difficult challenge for the industry, the public, and the FDA since it passed on January 4, 2011. When it comes to the Preventive Controls Rule, the prime question for companies, regardless of size, is whether they have aligned their preventive controls development with existing HACCP programs to meet current FSMA requirements.

Overview of Requirements

Under the Preventive Controls Rule, registered food facilities must evaluate and implement preventive control provisions to meet the requirements and the compliance deadline. The most urgent concerns for companies subject to the Preventive Controls Rule include developing a Preventive Controls Program, identifying a Preventive Controls Qualified Individual (PCQI), and implementing a Food Safety Plan.

The following areas are all included under the FSMA Preventive Controls Rule:

  • Hazard Analysis. Companies must identify and evaluate known and reasonably foreseeable hazards.
  • Preventive Controls. Preventive controls must be implemented to significantly minimize or prevent the occurrence of hazards.
  • Monitoring. Preventive controls must be monitored for effectiveness.
  • Corrective Actions. Procedures for addressing failures of preventive controls and prevention of affected food from entering commerce are required.
  • Verification. Facilities are required to verify that preventive controls, monitoring, and corrective actions are adequate.
  • Recordkeeping. Records must be kept for two years.
  • Written Plan and Documentation. A written plan must document and describe procedures used to comply with requirements.
  • Qualified Individual. A Qualified Individual who has been adequately trained must be present at the facility to manage the preventive controls for the site and the products processed and distributed at/from the site.

Failure to implement preventive controls (a/k/a Hazard Analysis and Risk-based Preventive Controls (HARPC)) for qualified sites may result in fines and possible jail sentences.

Key Questions

The following questions can help organizations assess their compliance with the Preventive Controls Rule and better determine their current state of planning for FSMA compliance:

    • In determining the appropriate preventive controls under FSMA for your food operation, have you evaluated your compliance requirements and categories?
    • Have you assessed hazards outside or not part of your existing HACCP flows for determining preventive controls?
    • Are the preventive controls you have identified supported by science-based justification?
    • Is the science-based information supported by means such as statistical methods, published reports, peer review, industry/second-party verification, or other documentation?
    • Have you determined the program requirements for preventive controls for implementation in your Food Safety Management System (FSMS), as required by the FSMA Food Safety Plan requirement?
    • Have the cGMP-based policy, procedure, work instruction, test/validation, forms, and records criteria been established for preventive controls at your food operation(s)?
    • Have you determined the functional organizational responsibilities of preventive controls, your preventive control Food Safety Plan, and Qualified Individual?
    • Does organizational responsibility include oversight by process owners of preventive controls and comprehensive FSMA management?
    • Will completion of your program, as documented with cGMPs and a validated Food Safety Plan, meet FSMA and customer deadlines?
    • Will internal auditing of program elements meet established timing and allow for preventive control and Plan verification and management review?

Companies must have their training, planning and development underway to comply or face possible violations, fines, and penalties under FDA enforcement. These questions will help identify the areas in need of attention to ensure that companies have aligned their preventive controls development with existing HACCP programs to meet requirements and any pending deadlines.

09 May

Safety

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Final Rule: Walking-Working Surfaces

OSHA has issued a final rule updating its general industry Walking-Working Surfaces standard to protect workers from slip, trip, and fall hazards. The rule also increases consistency in safety and health standards for people working in both general and construction industries.

The final rule’s most significant update is allowing employers to select the fall protection system that works best for them, choosing from a range of accepted options including personal fall protection systems.

OSHA estimates the final rule will prevent more than 5,800 injuries a year. The rule takes effect Jan. 17, 2017.

Read the full press release.

08 May
FSMA Preventive Controls Guidance: Small Business

The U.S. Food and Drug Administration (FDA) has issued two Food Safety Modernization Act (FSMA) small entity compliance guidance documents to assist small and very small businesses with the implementation of the Preventive Controls for Human Food and Preventive Controls for Animal Food rules.

The guidance outlines who must comply with the rule, who is exempt from parts of the rules or subject to modified requirements, and outlines key information for qualified facilities (i.e., small businesses).

The guidance documents are two of dozens of guidance documents the FDA intends to release as it continues with the implementation of FSMA. The Agency released guidance for both the human and animal food rules in August 2016.

07 May
Ten Actions to Support FSMA Compliance

In theory, compliance with the Food Safety Modernization Act (FSMA) is simple. In reality, however, the rules are complex—even convoluted, some may say—guidance is currently limited, and rule interpretations differ, sometimes vastly.

Regardless of those complications, there are a number of actions any company in a food-related industry can take to support FSMA compliance efforts. While this list doesn’t get to the granular level of detail needed to comply with all of the individual rules and requirements, it does provide a high-level overview to get companies started down the right path to compliance.

  1. Verify that employees know and understand your company’s food safety and FDA/FSMA requirements. Which rules are applicable? What is required to comply? What are the job requirements?
  2. Ensure that building, premises, and processes meet existing physical condition and defense requirements.
  3. Ensure that everything from food safety training to operational documentation is current, complete, and detailed. Everything must be documented and verified to demonstrate compliance.
  4. Assess your written Food Safety Plan(s) and look for “gaps” in areas, including food safety policies, preventive controls, allergen management, and cGMPs.
  5. Confirm your company’s policies are visible, understood, and being followed. It is one thing to have written policies; it is another thing to implement them into the organization.
  6. Ensure the adequacy of your supply chain and internal audit program to FSMA requirements. Confirm that you effectively track, monitor, and evaluate your suppliers. FSMA compliance stretches beyond your individual organization throughout the food supply chain.
  7. Test and confirm that you are prepared to provide documentation within 24 hours if requested by FDA. An effective document management system can help ensure that you are able to access the required information when you need it.
  8. Maintain insurance and ensure your indemnity agreements provide an acceptable level of protection, including letters of guarantee and supplier and recall insurance.
  9. Verify foreign suppliers for their compliance with FSMA regulations. Importers will be required to verify that food imported into the United States has been produced to FDA requirements
  10. Verify and maintain your mock recall program for any recall circumstance that might occur or be requested by FDA. All issues related to the processing and distribution of safe food will be enforceable by the FDA, including issuing recalls, ordering the detention of product, suspending business registrations, levying fines, and controlling the food supply chain.

Any company that works in a food-related industry needs to determine compliance requirements to implement the appropriate FSMA programs. Due to the Act’s complexity, this process should begin well in advance of final compliance dates. If programs are not currently in development, they must be short to avoid the potential of non-compliance to FDA, customers, and the supply chain.

06 May
Case Study: Efficient Compliance Management

Regulatory enforcement, customer and supply chain audits, and internal risk management initiatives are all driving requirements for managing regulatory obligations. Many companies—especially those that are not large enough for a dedicated team of full-time EHS&S staff—struggle with how to effectively resource their regulatory compliance needs.

The following case study talks about how The C.I. Thornburg Co., Inc. (C.I. Thornburg) is using a technology tool to efficiently meet National Association of Chemical Distributors (NACD) and a number of other regulatory requirements.

The Challenge of Compliance

C.I. Thornburg joined NACD in January 2015. As a condition of membership, the company started the process of developing and implementing Responsible Distribution in April 2015. Responsible Distribution showcases member companies’ commitment to continuous improvement in every business process of chemical distribution—and it requires rigorous management activities to develop and maintain.

With an EHS&S department of one, managing all of those activities was a challenge for C.I. Thornburg. The company was looking for a way to streamline the process and more effectively manage Responsible Distribution requirements and regulatory compliance obligations.

Code & Compliance Elite™

C.I. Thornburg brought on Kestrel to initially help the company achieve Responsible Distribution verification. Kestrel worked with C.I. Thornburg to customize and implement Code & Compliance Elite (CCE™), an easy-to-use technology tool designed to effectively manage management system and verification requirements. Kestrel tailored the CCE™ application specifically for C.I. Thornburg to provide:

  • Document management – storage, access, and version control
  • Mobile device access
  • Regulatory compliance management and compliance obligation calendaring
  • Internal audit capabilities
  • Corrective and preventive action (CAPA/CPAR) tracking and management
  • Task and action management

CCE™ played a large role toward the end of C.I. Thornburg’s Responsible Distribution implementation, particularly with document control and organization, and in the verification audit. During verification, documents could be quickly referenced because of how they are organized in CCE™, making the process very efficient. According to C.I. Thornburg Director of Regulatory Compliance and EHS&S Richard Parks, “The verifier was blown away by how well we were organized and how the tool linked many documents from different regulatory policies.” The company achieved verification in May 2016.

Broadening to Other Regulatory Requirements

CCE™ is still being used to manage Responsible Distribution requirements, but C.I. Thornburg is now working with Kestrel to expand it to all regulatory branches that govern the business. Regulatory requirements function similarly—for example, Responsible Distribution has 13 codes, Department of Homeland Security (DHS) has 18 performance standards (RBPS), and OSHA PSM has 14 elements. All require internal audits and corrective action tracking—things that can be easily and effectively managed through CCE™ to create a one-stop shop for regulatory compliance. Kestrel is currently developing the DHS and PSM modules in CCE™ for C.I. Thornburg.

Valuable Management Tool

CCE™ is providing C.I. Thornburg with a valuable management tool that automates the regulatory landscape. According to Parks, as a small organization that depends on using efficient tools to manage compliance rather than adding more manpower, CCE™ has provided huge cost savings and tremendous value for the organization, including the following:

  • CCE™ has become the ultimate tool inefficiency. Tasks that used to take hours to complete are now easily done in just minutes.
  • The internal audit function of CCE™ makes audits seamless and tracking and follow-up easy.
  • The CAPA tool ensures that the company is managing corrective actions and completing follow-up activities and tasks.
  • The functionality of CCE™ allows for managing multiple regulatory dashboards, providing a one-stop shop for managing regulatory compliance obligations.
  • CCE™ creates an organized document structure that enables easy access to information and quick response to auditors.
  • During Senior Management Review, senior managers see the benefit of being able to reference the history of corrective actions and audits through CCE™.

“A lot of NACD member companies are small organizations that have limited resources to effectively manage all EHS&S needs,” said Parks. “CCE™ really creates the department and is a huge value to small businesses. With the CCE™ technology and a company’s clearly defined goal, Kestrel can provide an efficient solution to most any need.”

05 May

Safety

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Applying Predictive Analytics to Leading Indicators

Leading indicators can be defined as safety-related variables that proactively measure organizational characteristics with the intention of predicting and, subsequently, avoiding process safety incidents. Leading indicators become especially powerful when combined with advanced statistical methods, including predictive analytics.

Case Study

Kestrel developed a major incident predictive analytical model for the transportation industry that is also applicable to the process industries. Using regularly updated inspection data, the model was created to provide major incident probabilities for each transportation segment over a six-month period.

Additionally, the model identifies the variables that are significantly contributing to major incidents, thereby showing the company which factors to address to prevent future incidents. Model validation revealed that it could successfully predict the location and time frame of 75% of major incidents.

Broader Applicability

Companies in the process industries are generating and recording unprecedented amounts of data associated with operations. Companies that strive to be best-in-class need to use that data intelligently to guide future business decision-making.

The versatility of predictive analytics, including the method described in this case study, can be applied to help companies analyze a wide variety of problems. In this way, companies can:

  • Explore and investigate past performance
  • Gain the insights needed to turn vast amounts of data into relevant and actionable information
  • Create statistically valid models to facilitate data-driven decisions

Join Kestrel at the 2016 International Symposium

Kestrel’s William Brokaw will be presenting the case study discussed above on Tuesday, October 25 at 1:15 p.m. at the Mary Kay O’Connor Process Safety Center 2016 International Symposium: Applying Predictive Analytics to Process Safety Leading Indicators.

MKOPSC 2016 International Symposium
October 25-27, 2016
Hilton Conference Center
College Station, Texas

Kestrel’s experts will also be on hand throughout the Symposium to talk with you. Stop by and see us at our booth. We welcome the opportunity to learn more about your needs and to discuss how we help our chemical and oil & gas clients manage environmental, safety, and quality risks; improve safety performance, and achieve regulatory compliance assurance.

04 May
Frank R. Lautenberg Chemical Safety Act

Last year, we came to you with breaking news about Toxic Substances Control Act (TSCA) reform taking hold, as the U.S. House of Representatives passed the TSCA Modernization Act of 2015 (H.R. 2576) on June 23, 2015.

Almost one year later—and approximately 40 years since the Act’s inception—President Obama signed the Frank R. Lautenberg Chemical Safety Act (FRL-21) into law on June 22, 2016, amending the nation’s primary chemical management law. A historic bipartisan achievement, this Act gives the USEPA immediate authority to begin evaluating the risk of any chemical it designates as “high priority”.

Background

TSCA was developed to ensure that products are safe for intended use by providing the USEPA authority to review and regulate chemicals in commerce. Despite its intention, TSCA has proven to be rather ineffective in providing adequate protection and in facilitating U.S. chemical manufacturing and use. More than 80,000 chemicals available in the U.S. have never been fully tested for their toxic effects on health and the environment. In fact, under TSCA, the USEPA has only banned five chemicals since 1976.

According to a blog by USEPA Administrator Gina McCarthy, “While the intent of the original TSCA law was spot-on, it fell far short of giving EPA the authority we needed to get the job done.”

And that is where FRL-21 takes over, strengthening the foundation built by TSCA to ensure that chemical safety remains paramount.

Key Changes

FRL-21 remains consistent with the 2009 Principles for TSCA Reform. The USEPA outlines the following key regulatory changes in its Q&A briefing on the Act.

Evaluates the safety of existing chemicals in commerce, starting with those most likely to cause risks. This is the first time that all chemicals in commerce will undergo risk-based review by the USEPA. The Agency is charged with creating a risk-based process to determine which chemicals should be prioritized for assessment. High-priority chemicals may present an unreasonable risk to health or the environment due to potential hazard and route of exposure. A high-priority designation, in turn, triggers a risk evaluation to determine the chemical’s safety. This prioritization ensures that those chemicals that present the greatest risk will be reviewed first.

Evaluates new and existing chemicals against a new risk-based safety standard. Under the law, the USEPA will evaluate chemicals based purely on the health and environmental risks they pose. The evaluation must also include considerations for vulnerable populations (e.g., children, elderly, immune-compromised). FRL-21 further repeals the requirement that the Agency apply the least burdensome means of adequately protecting against unreasonable risk from chemicals. Costs and benefits will not be factored into the evaluation.

Empowers USEPA to require the development of chemical information necessary to support these evaluations. In short, the Agency has expanded authority to demand additional health and safety or testing information from manufacturers and/or to conduct risk evaluations on a chemical. USEPA may also expedite the process through new order and consent agreement authorities.

Enforces clear and enforceable deadlines that ensure timely review of prioritized chemicals and timely action on identified risks. Strict deadlines are designed to keep the USEPA’s work on track and to ensure compliance by manufacturers. For example, the Agency must have 10 ongoing risk evaluations within the first 180 days and 20 ongoing risk evaluations within 3.5 years. When unreasonable risks are identified, USEPA must then take final risk management action within two years. Action, which may include labeling, bans, and phase-outs, must begin no later than five years after the final regulation.

Increases public transparency of chemical information by limiting unwarranted claims of confidentiality. The USEPA must review and make determinations on all new confidentiality claims for chemical identity, as well as review past confidentiality claims to determine if they are still warranted. This will allow companies to preserve their intellectual property and competitive advantage, while still providing transparency to the public.

Provides a source of funding for the USEPA to carry out these changes. The USEPA can collect up to $25 million annually in user fees from chemical manufacturers and processors when they:

  • Submit test data for USEPA review
  • Submit a pre-manufacture notice for a new chemical
  • Manufacture or process a chemical that is the subject of a risk evaluation
  • Request that the USEPA conduct a chemical risk evaluation

Impacts

For companies, the most immediate impacts of FRL-21 will be on the new chemicals review process, as the USEPA has to approve any new chemical or significant new use of an existing chemical before manufacturing can commence and chemicals can enter the marketplace. This process will help provide regulatory certainty throughout the supply chain—from raw material produces to retailers. And, in the end, the risk evaluations will help ensure that manufacturers are able to bring new chemicals to the market in a safe and efficient way.

As for the general public, FRL-21 creates a new standard of safety to protect the public and the environment from unreasonable risks associated with chemical exposure. For the first time in 40 years, it provides assurance and greater confidence that chemicals are being used safely.

03 May
Top 10 Food Safety Building/Equipment Solutions

Every food supply company has an obligation to its customers to provide safe and quality food. In addition, a growing number of retailers and wholesalers require their producers and suppliers to implement compliance and certification programs. Food Safety Modernization Act (FSMA) compliance presents an even greater benefit to food-safe building and equipment programs, as it complements and aligns with GFSI-certified standard requirements (e.g., SQF, IFS, BRC, FSSC 22000) and demonstrates that a company is working actively to manage its food safety risks.

In today’s food safety-focused and competitive climate, it is challenging for companies to devote the resources required to maintain compliance activities at a sustained and satisfactory level—but it is essential.

The following solutions can help keep companies who work with food-related materials on track when it comes to managing food safety and certification requirements and achieving compliance with FSMA’s Preventive Control requirements.

  1. What are the issues that food and food industry sites must address to meet general plant control requirements for legal compliance and/or industry certification?

To comply with both regulatory requirements under FDA/FSMA and GFSI industry requirements, food companies must establish control of food safe premises, plants, and food risk zones. With recent changes, compliance is not limited to just companies that manufacture and distribute food product, but also to those that provide food chemicals, packaging, and logistics. The requirements apply to all companies distributing food or food ingredients to the U.S. market.

Food Plant Zoning

  • Signage
  • Locks and access controls
  • Pipe and utility marking
  • Floor and area marking and coding
  • Labels
  • PPI and PPE stations
  • Waste and water control
  • Color coding/tools/utensils/maps
  1. How do the regulatory and certification requirements for food safety impact controls for facilities and equipment?

The regulatory and certification requirements include elements to ensure all aspects of food safety. This includes “Food Safety and Security,” which requires the protection of food against the potential for deliberate or accidental contamination.  This is in addition to the site and general security.

Equipment and Facility Controls

  • Locks
  • Lockout/Tagout systems
  • Seals and tags
  • Labels
  • Security gates/fences/areas
  • Closures/caps
  • Storage/containment
  • Emergency and response kits
  1. What are the food safety requirements for controlling food, non-food, and food contact materials?

A key focus for compliance includes the control of food and contact materials. This includes direct control, evidence of communication, and direction of employees to avoid the misuse or contamination/cross-contamination of the food product. Control of utensils and tools used in the food processing areas represents a major area of inspection as part of the audit process.

Material Controls/Non-Food/Chemical

  • Locked and rated cabinets
  • Floor markings
  • Message boards
  • HMIS/NFPA programs
  • HazMat labels, inventory tags, and forms
  1. How is foodplant building maintenance addressed in food safety compliance?

The first requirement of a food industry plant is to ensure the proper building elements of construction and design. Once commissioned for food products or distribution, the facility must be maintained to its original level commissioned as fit for use.

Building Maintenance

  • Access and premise food maintenance
  • Exterior building envelope
  • Internal building envelope
  • Doors and locks
  • Process areas and critical maintenance (lubrication, PM, etc.)
  • Sanitary, employee areas, break rooms
  • Water drains, and waste control
  1. What security requirements do food industry sites need to consider to meet regulations or GFSI industry certifications?

Food plants are included under the Department of Homeland Security (DHS) as requiring developed and implemented security programs. The registration of food plants under the FDA certification required by DHS is a key aspect of being approved and registered to operate for food sites.

Security (Food Safety and Security)

  • Premises security fences, gates, locks
  • Passkey and key control systems
  • Badges and badge readers
  • Video security and alarms
  • Building and equipment locks and access controls
  • Equipment and storage seals and programs
  • Security cabinets and storage
  • Tamper-evident seals
  • Signage – warning and informational
  1. How are hazard warnings dealt with in a food operation both to communicate with employees and visitors and to show evidence of compliance?

Compliance with food safety requirements provides that companies communicate with employees and visitors on the conditions for access to the food operation. To do so, it is expected that communication is established through various means to ensure notification of all related parties, including employees, visitors, truck drivers, service providers, contract employees, and contractors.

Hazard Warnings

  • Signage (building, equipment) – warning, hazard, directional, stop
  • GMPs
  • Labels and marking equipment and utilities
  • Floor markings
  • Conformities and allergens
  • Inspection and approval directions
  • Information boards
  • Location control
  1. How are warnings provided within a food plant for activities and people?

Compliance with food safety requirements provides that higher risk direction is maintained to ensure the protection of food operations. This includes both documented and posted warnings to achieve communication at this level.

Directional Warnings

  • Premise directional signs
  • Food safety signage (GMPs, receipt, processing, release, shipping)
  • High-risk equipment labeling, process warning signs and directions
  • PPE
  • Emergency response
  • Food safety mapping and locations
  • Employee sanitation
  • Employee rules
  • Employee hazard communication
  1. What requirements do food operations need to maintain to ensure the understanding of food safety throughout the organization?

Food safety requirements provide that management must ensure that food safety compliance is established throughout the organization and related parties. This can be accomplished through various means, including postings, signage, marking, mapping to enhance traditional methods of training, and meetings.

Organization

  • Visual workplace
  • Charting
  • Information boards
  • Employee communication
  • Hazard communication
  • Food plant zoning
  • Mapping
  • Directional location information
  • Preventive controls
  • Process requirements
  1. What are specific controls necessary for safe food operation based on the identification of key infrastructure elements of a food operation?

Food operations are expected to maintain up-to-date engineering information, drawings and schematics, and related identification. This requirement is to ensure that all aspects of commissioning for food operation are maintained, with the assurance that physical identification and inspection of all related areas and fixtures is also demonstrated and maintained. Specific marking, labeling, identification, storage locations, tagging, and seals provide a means of meeting these requirements.

Tagging/Labeling

  • Truck and transport container tagging and sealing
  • Pipe and utility marking (engineering and plumbing drawings)
  • Shadow boards/tool and parts storage
  • Identification and warning labels
  • Process equipment identification
  • Key program tagging (pest control, waste, etc.)
  • Service ID tagging (inspections)
  • PM tagging for food compliance (critical equipment)
  1. What provisions are there for asset management within a food operation?

Food safety regulations and standards require that all assets determined to be critical or to be maintained to achieve food safety be managed and maintained. To accomplish this program, means of achieving control over these assets must be developed, implemented, maintained, and evident.

Asset Management

  • Critical equipment management
  • Building maintenance management
  • Project equipment and building materials management
  • Asset inventory and verification management
  • Active versus inactive assets (in-service, out-of-service management)
  • Asset disposal management
  • Inventory status management – available, on-hold, disposition
  • Storage location management
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